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Tray Type Visual Inspection System For Parts
Tray Type Visual Inspection System For Parts

WITH CAPABILITY OF REMOVING REJECTED PARTS AND ADDING ACCEPTABLE ONES

  • An X-Y axis robot is used to move cameras, thereby continuously inspecting each of the workpieces arrayed on the tray.
  • A color camera and a high-resolution monochrome camera are used in combination so that even a very small flaw or stain can be detected accurately.
  • After all the workpieces have been inspected based on their images, the rejected ones are removed from the tray and acceptable ones are added automatically.
  • A maximum of 100 different kinds of workpieces can be specified.
   
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features
  • The workpieces arrayed on the tray are continuously inspected at high speed by the combination of a color camera with a high-resolution monochrome camera.
    The rejected workpieces are removed and acceptable ones are added automatically.
  • Our original software developed for electronic components is used to enable inspections that meet the customer's requirements.
Inspection items
  • Breakage, chip, damage, stain, crack, and foreign matter
  • Irregular surface, deviated layer, partially lost pattern, and deformation
Inspection capacity
  • Image processing time :100 msec per piece
  • Resolution :5 µm per dot
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Tray Type Appearance Inspection System - Parallel Processing Type
Tray Type Appearance Inspection System - Parallel Processing Type

An inspection is rapidly made on the appearance of individual workpieces or circuit boards on the tray.

  • Cameras and the tray are moved by the X-Y axis robot to rapidly and continuously inspect the workpieces placed on the tray.
  • Either the individual workpieces or circuit boards on the tray can be inspected by changing the tray.
  • For the inspection of individual workpieces, the system can be provided with the mechanisms of discharging any rejected workpieces, adding acceptable workpieces, and properly orienting workpieces.
  • For the inspection of circuit boards, the rejected ones can be marked as such.
  • In order to improve the image inspection capability, a color camera and a monochrome one, both of which have a large number of pixels, are used for parallel processing. This enables even a very small defect or stain to be detected accurately.
  • For the increased inspection efficiency, the system is designed so that image processing and other functions are carried out in parallel on different stages.
   
For more information:
Download PDF Catalog
You need Adobe Acrobat Reader
to view the catalogs(free)
features
  • The individual workpices or circuit boards placed on the tray are rapidly and continuously inspected using a color camera and a monochrome one, both of which have a large number of pixels. For the inspection of individual workpieces, the rejected ones are discharged, and the accepted ones are reloaded and properly oriented. For the inspection of circuit boards, a full range of steps is carried out up to the marking of rejected ones.
  • Our original software developed for electronic components is used to enable inspections that meet the customer's requirements.
Inspection items
  • Breakage, chip, damage, stain, crack, and foreign matter
  • Irregular surface, deviated layer, partially lost pattern, and deformation
Inspection capacity
  • Image processing time :100 msec per piece
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