Inspection equipment for foreign matter (pellet/powder-form)
Features
- Remarkable detection performance (16.6 μm detection precision level)
- Space-saving equipment combining an inspection box and control panel in one.
- Compatible with the "simple clean room" system, enabling installation in factories, since it is equipped with a clean room unit as standard equipment.
- Easy operation with touch panel for setting conditions and performing automatic inspection with a single button.
- Online automatic inspection is also possible via connection to an automatic sampling line.
- Foreign matter is suctioned using an ejector and collected in the container, which is convenient for analysis.
- Track record of successful usage at numerous major companies in Japan and overseas.
Overview
■Functions
This turntable system, developed by us as a unique technology, is equipped with an image unit that is capable of identifying foreign matter only, without any unwanted inspections of air bubbles, air holes, unevenness, etc., for transparent pellets.
■Inspection items
Detection of black and brown colored substances in pellets/powders and yellowing of pellets
■Target products
Transparent/milky-white/white pellets, powder granules, etc.
■ Inspection capacity
(1) For high-definition (8 mm field of view)
Processing capacity: Approx. 3.0–4.0 kg/hr
(2) Setting to low-resolution (16 mm field of view)
Processing capacity: Approx. 7.0 kg/hr
■Functions of the Data Logger PC
Saving inspection data
Storing images of detected foreign objects (variable storage capacity depending on image size: 100–2,500 images)
Displaying trend graphs of foreign object detection status
Sorting functionality for foreign object detection status
■システム構成図
Specifications
| Cameras | Color and monochromatic cameras |
|---|---|
| Lighting | LED strobe lighting |
| Screen | Color LCD screen |
| Size of inspection equipment body | 1,700 (H) x 1,000 (W) x 750 (D) mm |
| Power source | AC100 V (200 V) |
| Power consumption | 0.5 kVA |
| Air Source | 0.4 MPa/500 NL/min |